EMotorad’s Kapil Mandlik on AI, IoT and why your e-bike is smarter than you think

Electric bicycles have long occupied an awkward middle ground where they are too tech-forward to be a regular cycle but not powerful enough to command the attention lavished on electric scooters and cars. EMotorad, one of India’s more prominent e-bike makers, thinks that framing is about to change. And the reason, says Kapil Mandlik from the company’s founder’s office, is data.

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“All the data which we are gathering is IoT-based and stored on the cloud,” Mandlik explains. “With that, there is a lot of predictive analysis which can be derived – on the rider pattern, on the battery health, on the charger health.”

That might sound like a pitch, but the application is concrete. EMotorad’s connected bikes, like the T-Rex Smart, are constantly feeding information back to the cloud via their Amiigo NXT app. The system can flag when a battery is likely to fail, when a service is due, and push that information directly to the rider via the app. “We can know exactly when the battery is going to fail,” Mandlik says. “That can be informed to the customer immediately.”

The safety stack is equally considered. Using GPS, riders can set geo-fences – useful if you want to restrict where a younger rider can go. Beyond that, the system monitors for unauthorised movement. If the bike travels without the owner’s knowledge, a theft alert fires to their phone. And if it comes to it, there is a remote immobilisation feature triggered manually through the app. “I can just immobilise the bike,” he says plainly.

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Walking through and looking around EMotorad’s factory and the ambition becomes more tangible. Almost everything is manufactured in-house, from frames and battery packs to the wiring and wheels, giving the company unusual control over both quality and iteration speed. It is the kind of vertical integration that lets a software-driven feature like predictive battery diagnostics stay tightly coupled to the hardware it is monitoring.

The one piece EMotorad cannot yet make at home is the cell itself. Lithium cells are imported from LG, Panasonic, and Samsung. India’s much-publicised lithium discovery in Jammu and Kashmir offers a long-term possibility, but Mandlik is measured about it. “It’s raw content,” he says. “To mine it and develop it is a long processing journey.” Domestic cell manufacturing remains years away.

What makes all of this noteworthy is the price point. EMotorad is embedding a connectivity and intelligence layer – the kind typically associated with high-end EVs – into affordable electric bicycles. The company is also potentially working on an AI platform within its Amigo system that would guide riders on usage patterns and optimise how they ride. It is not concrete yet but indicative of where the thinking is headed.

India’s e-bike segment still faces real headwinds. Bikes under 250 watts and 25 km/h are legally classified as cycles, not EVs, locking them out of national subsidy schemes. But it is nice to see the humble electric bicycle quietly become one of the more intelligent vehicles on the road.

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Vyom Ramani

A journalist with a soft spot for tech, games, and things that go beep. While waiting for a delayed metro or rebooting his brain, you’ll find him solving Rubik’s Cubes, bingeing F1, or hunting for the next great snack.

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